Preferred truck mounting on resin cars


Robert kirkham
 

Hi there,

As I build my fleet, I have been using 2-56 screws directly into the bolster to mount trucks. Recently, on a RCW GN car I’m completing, I noticed that the pivot hole in the truck bolster is a fair amount larger in diameter than the screw. It seemed to me that a small sleeve around the screw might improve operation. A number of ideas came to mind. But I thought it would make sense to ask here - what is the preferred method other folks are using?

Rob


Todd Sullivan
 

Rob,

Many brands of model freight trucks have a large kingpin screw hole that will accommodate a boss on the bolster that helps keep the truck centered and acts as a stop for the truck screw.  The boss prevents the truck screw from being tightened up to the point where the truck no longer pivots. 

For my freight cars without a boss, I cut the center pivot off a Kadee coupler pocket lid and slip it over the screw.  It can also be glued onto the bolster centered on the kingpin screw hole, with CA if the bolster is resin, or plastic cement, if it is styrene.  The Kadee center pivot becomes, in effect, a shot tube which fits over the 2-56 screw, and allows the screw to be tightened up without binding the truck.

I hope this makes sense.  I'd be interested in others' solutions to the problem.

Todd Sullivan


Lester Breuer
 

Robert there are washers made for the situation you have described.  I have attached a photo; however, I do not know the manufacturer.

Lester Breuer


Gary Bechdol
 

I've been using 4-40 x 1/4" machine screws.  I chuck them in a drill or motor tool and turn down the head slightly with a file. Also to remove any sharp edges under the head.

Gary Bechdol 
Stone Mountain, Ga 


On Tue, Aug 9, 2022, 1:54 PM Lester Breuer <rforailroad@...> wrote:
Robert there are washers made for the situation you have described.  I have attached a photo; however, I do not know the manufacturer.

Lester Breuer


Todd Sullivan
 

I just recalled that one of the plastic parts sprues in Bowser kits has four (I think) of these 'tube washers'.  They also work, as I have used them in assembling many Bowser kits.

Todd Sullivan


Eric Hansmann
 

On freight cars with a flat bolster area, such as those on nearly all resin freight car kits, I cut off part of a Kadee #5 coupler box as a sleeve. This acts as a stop for the screw and a pivot for the truck. It was featured on my blog a few years ago.
 
 
Eric Hansmann
Murfreesboro, TN
 
 
 

On 08/09/2022 11:34 AM CDT Robert kirkham <rdkirkham@...> wrote:
 
 
Hi there,
 
As I build my fleet, I have been using 2-56 screws directly into the bolster to mount trucks. Recently, on a RCW GN car I’m completing, I noticed that the pivot hole in the truck bolster is a fair amount larger in diameter than the screw. It seemed to me that a small sleeve around the screw might improve operation. A number of ideas came to mind. But I thought it would make sense to ask here - what is the preferred method other folks are using?
 
Rob
 


Andy Carlson
 


One other useful method that I have not seen mentioned yet is Evergreen plastic tubing, the O.D. being the desired size to fit inside a freight car truck. Drill a hole of this dimension vertically into the bolster king pin area. Clip off the tubing close to the desired height and finish with a file or as I do, the flat surface of a Dremel cut off disc. Self-tapping screw secures the truck and the tube locates the truck attachment in similar ways as the plastic Kadee pieces. This is also useful for fixing bolsters which have had their threads stripped.
-Andy Carlson
Ojai CA


Nelson Moyer
 

Tichy KC and AB brake sprues have two plastic washers that work well on resin cars with a flat kingpin. Kadee fiber washers come in two thicknesses coded red and gray. You can also use metal washers.

 

Nelson Moyer

 

From: main@RealSTMFC.groups.io <main@RealSTMFC.groups.io> On Behalf Of Lester Breuer
Sent: Tuesday, August 9, 2022 12:55 PM
To: main@RealSTMFC.groups.io
Subject: Re: [RealSTMFC] Preferred truck mounting on resin cars

 

Robert there are washers made for the situation you have described.  I have attached a photo; however, I do not know the manufacturer.

Lester Breuer


Nelson Moyer
 

Why not use 2-56 and forget the filing.

 

Nelson Moyer

 

From: main@RealSTMFC.groups.io <main@RealSTMFC.groups.io> On Behalf Of Gary Bechdol
Sent: Tuesday, August 9, 2022 1:12 PM
To: main@realstmfc.groups.io
Subject: Re: [RealSTMFC] Preferred truck mounting on resin cars

 

I've been using 4-40 x 1/4" machine screws.  I chuck them in a drill or motor tool and turn down the head slightly with a file. Also to remove any sharp edges under the head.

 

Gary Bechdol 

Stone Mountain, Ga 

 

 

On Tue, Aug 9, 2022, 1:54 PM Lester Breuer <rforailroad@...> wrote:

Robert there are washers made for the situation you have described.  I have attached a photo; however, I do not know the manufacturer.

Lester Breuer


Gary Bechdol
 

The filing is to smooth and polish the screw head, not reduce its size. 4-40 machine screws fit Tahoe trucks perfectly with no slop. Plus they are available at most big box and local hardware stores.

Gary Bechdol 
Stone Mountain, Ga 



On Tue, Aug 9, 2022, 3:35 PM Nelson Moyer <npmoyer@...> wrote:

Why not use 2-56 and forget the filing.

 

Nelson Moyer

 

From: main@RealSTMFC.groups.io <main@RealSTMFC.groups.io> On Behalf Of Gary Bechdol
Sent: Tuesday, August 9, 2022 1:12 PM
To: main@realstmfc.groups.io
Subject: Re: [RealSTMFC] Preferred truck mounting on resin cars

 

I've been using 4-40 x 1/4" machine screws.  I chuck them in a drill or motor tool and turn down the head slightly with a file. Also to remove any sharp edges under the head.

 

Gary Bechdol 

Stone Mountain, Ga 

 

 

On Tue, Aug 9, 2022, 1:54 PM Lester Breuer <rforailroad@...> wrote:

Robert there are washers made for the situation you have described.  I have attached a photo; however, I do not know the manufacturer.

Lester Breuer


Robert kirkham
 

Thanks everyone.  I do not have a stash of Kadee No5 boxes to scavenge from, so i’ll pick up some 1/8” evergreen tube and go with that idea.   Appreciate all the suggestions.  it was reassuring to know it is a “thing”.

Rob

On Aug 9, 2022, at 12:25 PM, Andy Carlson <midcentury@...> wrote:


One other useful method that I have not seen mentioned yet is Evergreen plastic tubing, the O.D. being the desired size to fit inside a freight car truck. Drill a hole of this dimension vertically into the bolster king pin area. Clip off the tubing close to the desired height and finish with a file or as I do, the flat surface of a Dremel cut off disc. Self-tapping screw secures the truck and the tube locates the truck attachment in similar ways as the plastic Kadee pieces. This is also useful for fixing bolsters which have had their threads stripped.
-Andy Carlson
Ojai CA


steve_wintner
 

I'm surprised no one has mentioned Proto:87 stores' washers. I've used them and they do seem better than the "one screw tight one looser" method. (Admittedly not answering Rob's direct question, but answering his more general one.)

Steve 


Hudson Leighton
 


Robert kirkham
 

I am a fan of those washers too.  They are very thin, so not much impact on car/coupler height, but they do provide a (at least a chance to achieve a) 3 point suspension.  

This afternoon i sliced some 1/8” styrene tube into very slim donuts, and glued them to the lower surface of the body bolsters.  So far, they make a big difference.  Haven’t decided yet whether it is worth the trouble to drill a 1/8” hole into the bolster and insert the tubing.  Time will tell . . . 

Rob

On Aug 9, 2022, at 3:15 PM, steve_wintner via groups.io <steve_wintner@...> wrote:

I'm surprised no one has mentioned Proto:87 stores' washers. I've used them and they do seem better than the "one screw tight one looser" method. (Admittedly not answering Rob's direct question, but answering his more general one.)

Steve 


Robert kirkham
 

Hi Hudson - the link you sent went to the microfasteners webpage, but not to any specific product.  Can you point us to the item you were flagging?

Rob

On Aug 9, 2022, at 4:18 PM, Hudson Leighton <hudsonl@...> wrote:



Dennis Storzek
 

Coming in late... A little bit of background on why HO scale trucks have 1/8" holes in their bolsters:

In the beginning...  models had wood floors and wood screws were used to hold the trucks on. This was ideal because wood screws aren't threaded all the way to the head, and that left a smooth shank for the truck to pivot on. A No. 2 screw had a shank diameter of .086" and NMRA RP-23 specified a .089" hole in the bolster (#43 drill) to provide a running fit. Still, to this day.

But Mr. Athearn had a problem. He wanted to use a two piece plastic floor and underframe to trap his steel weight between, so he increased the hole in the truck bolster to a running fit on the 1/8" diameter boss he molded on his underframe, and had the screw that threaded into the floor tighten against this boss to hold the sandwich together. Other manufacturers saw the advantage of having the screw tighten against a boss, whether they needed it to hold the UF to the floor or not, and it became the defacto standard.

But some trucks remained that had the .089" hole, and resin manufacturers left the boss off to allow the use of these trucks... aside from the fact that the thin walled boss is hard to fill.

If you are dealing with Accurail trucks a 4-40 screw won't work, because the counterbore in the bolster is too small for the screw head; I specifically sized the counterbore  to be a running fit on the HEAD of a 2-56 pan head screw, but other brands of trucks are different, so check before you drill.

And, someone mentioned the Proto:87 Stores car stabilizers... These also have a clearance hole to accommodate the 1/8" boss.

Dennis Storzek


Hudson Leighton
 

Just mentioning a good place for small screws and hardware.

-Hudson


Hi Hudson - the link you sent went to the microfasteners webpage, but not to any specific product.  Can you point us to the item you were flagging?
 
Rob
 
Hide quoted text

 

On Aug 9, 2022, at 4:18 PM, Hudson Leighton <hudsonl@...> wrote:


Ted Larson
 

My local hardware store sells thin plastic washers.  I don’t know what resin they are molded from, perhaps Delrin (?).  




--
Ted Larson
Trainweb.org/MHRR   ---   GN in 1965   ---   NASG.org 


Robert kirkham
 

Got it - thanks!

On Aug 10, 2022, at 5:41 AM, Hudson Leighton <hudsonl@...> wrote:

Just mentioning a good place for small screws and hardware.

-Hudson


Hi Hudson - the link you sent went to the microfasteners webpage, but not to any specific product.  Can you point us to the item you were flagging?
 
Rob
 
Hide quoted text
 
On Aug 9, 2022, at 4:18 PM, Hudson Leighton <hudsonl@...> wrote:



Mark Vinski
 

When I need a special size head on a truck screw I run a 2-56 nut tight against the screw head, chuck the screw in a Dremel tool or lathe, then file or machine the nut to the required diameter.

Mark